Production Manual | ||
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More than 300 species of hibiscus can be found around the world, growing in both tropical and subtropical regions. Most varieties are used as ornamental plants, but the swollen red calyces of the sabdariffa type are dried and brewed into teas, and are also used in the processing of juices, jellies, jams, ice cream and flavors. The product has many common names including Jamaican sorrel, roselle, cabitutu, vinuela, oseille de guinée, and karkade. Because of the rapid withering of the hibiscus sabdariffa flower, it would not be an economical product to export fresh over long distances. Therefore this market survey will focus on the dried calyx and its market potential.
Image 2: Hibiscus sabdariffa calyces
The primary import markets for the dried calyx of hibiscus sabdariffa are the United States and Germany. England is not a regular importer of the product as imported herbal tea from Germany satisfies most market demand. There are no statistics for the volume and value of dried hibiscus imported into these markets; information in this survey has been gathered mainly through primary interviews with importers. A list of importers that expressed an interest in receiving samples from producers is provided at the end of this survey. The major clients for hibiscus importers are herbal tea manufacturers as the dried calyx is used as part of the base for most herbal teas along with apple peel, orange peel and lemon twist.
The United States imported over 5 thousand MTs (US$22 million) of plants and plant parts for use in herbal teas in 1998, an increase of 78 percent in volume and 156 percent in value from 1994 levels. Herbal teas have soared in popularity over the past five years in the United States; even the major coffee chains have started selling this product.
Table 1: US Imports of Plants and Plant Parts for Use in Herbal Teas (US$'000s) | ||||||
HS Code 1211908080 |
1994 |
1995 |
1996 |
1997 |
1998 | |
China |
2,290 |
3,527 |
4,972 |
4,727 |
7,330 | |
Chile |
670 |
1,104 |
1,322 |
1,087 |
3,136 | |
Taiwan |
446 |
636 |
803 |
1,102 |
1,263 | |
Mexico |
268 |
337 |
601 |
1,046 |
1,193 | |
Spain |
631 |
982 |
683 |
997 |
1,070 | |
Germany |
1,003 |
1,204 |
2,204 |
1,921 |
983 | |
Canada |
178 |
141 |
39 |
33 |
909 | |
South Korea |
482 |
520 |
303 |
305 |
903 | |
India |
211 |
310 |
685 |
815 |
716 | |
Thailand |
330 |
633 |
514 |
537 |
415 | |
Egypt |
73 |
163 |
237 |
304 |
132 | |
Sudan |
48 |
- |
- |
- |
- | |
Other |
2,114 |
3,889 |
3,359 |
4,821 |
4,374 | |
TOTAL |
8,744 |
13,446 |
15,722 |
17,695 |
22,424 |
Table 2: US Imports of Plants and Plant Parts for Use in Herbal Teas (MTs) | ||||||
HS Code 1211908080 |
1994 |
1995 |
1996 |
1997 |
1998 | |
China |
1,062 |
1,341 |
1,692 |
1,639 |
1,760 | |
Mexico |
103 |
116 |
354 |
629 |
669 | |
Chile |
271 |
378 |
395 |
333 |
629 | |
Germany |
267 |
330 |
433 |
396 |
326 | |
India |
173 |
137 |
203 |
173 |
200 | |
Thailand |
138 |
200 |
223 |
163 |
154 | |
Peru |
26 |
255 |
86 |
26 |
148 | |
Spain |
93 |
88 |
53 |
93 |
99 | |
Canada |
13 |
10 |
3 |
3 |
98 | |
South Korea |
52 |
53 |
24 |
28 |
88 | |
Egypt |
24 |
56 |
79 |
106 |
54 | |
Sudan |
37 |
- |
- |
- |
- | |
Other |
659 |
988 |
860 |
1,488 |
958 | |
TOTAL |
2,918 |
3,952 |
4,405 |
5,077 |
5,183 |
Germany is an even larger importer of herbal tea ingredients. Imports totaled nearly 43 thousand MTs or ECU 90 million (US$97 million) in 1997 for plants and plant parts for use in herbal teas, medicines and perfumes, an increase of 41 percent in volume and 72 percent in value over 1993 levels. Importers interviewed estimated that product intended exclusively for herbal teas made up one-quarter of total imports or roughly 10 thousand MTs (US$24 million).
Table 3: German Imports of Plants and Plant Parts used in Herbal Teas, Medicines and Perfumes (ECU 000s) | ||||||
HS Code 12119080/95 |
1993 |
1994 |
1995 |
1996 |
1997 | |
Poland |
3,024 |
2,861 |
3,064 |
4,910 |
11,279 | |
Chile |
3,692 |
2,713 |
4,693 |
7,715 |
8,404 | |
Austria |
7,522 |
7,175 |
10,617 |
5,052 |
8,267 | |
Bulgaria |
1,410 |
2,573 |
4,193 |
3,843 |
7,385 | |
US |
3,215 |
3,426 |
5,304 |
5,381 |
7,118 | |
Egypt |
2,276 |
3,187 |
3,334 |
4,060 |
5,697 | |
India |
3,039 |
2,958 |
4,228 |
4,809 |
4,111 | |
Argentina |
3,400 |
2,879 |
3,809 |
2,242 |
3,539 | |
China |
2,106 |
2,291 |
2,398 |
3,077 |
3,483 | |
Hungary |
2,542 |
2,843 |
4,282 |
3,634 |
3,322 | |
Sudan |
2,176 |
3,698 |
3,244 |
2,956 |
3,099 | |
Albania |
1,447 |
1,817 |
2,134 |
3,376 |
2,843 | |
Brazil |
1,578 |
844 |
1,323 |
1,621 |
2,054 | |
Australia |
983 |
958 |
591 |
1,959 |
1,997 | |
Turkey |
694 |
823 |
851 |
1,052 |
1,390 | |
Fiji |
518 |
480 |
1,023 |
671 |
1,335 | |
Thailand |
1,011 |
956 |
784 |
710 |
971 | |
Mexico |
325 |
248 |
314 |
588 |
436 | |
Other |
11,331 |
11,903 |
12,769 |
11,743 |
13,002 | |
TOTAL |
52,289 |
54,633 |
68,955 |
69,399 |
89,732 | |
Source: EUROSTAT |
Table 4: German Imports of Plants and Plant Parts used in Herbal Teas, Medicines and Perfumes (MTs) | ||||||
HS Code 12119080/95 |
1993 |
1994 |
1995 |
1996 |
1997 | |
Bulgaria |
1,360 |
2,728 |
3,890 |
3,641 |
5,605 | |
Poland |
2,168 |
2,067 |
1,761 |
2,879 |
4,684 | |
India |
4,295 |
4,248 |
5,993 |
5,588 |
4,456 | |
Sudan |
2,881 |
3,561 |
3,005 |
2,557 |
3,157 | |
Chile |
2,441 |
1,711 |
2,378 |
3,099 |
2,902 | |
Egypt |
1,352 |
1,729 |
1,637 |
1,881 |
2,646 | |
US |
787 |
1,173 |
1,073 |
1,087 |
2,138 | |
Hungary |
2,040 |
2,185 |
3,153 |
2,574 |
1,844 | |
China |
1,305 |
1,549 |
1,661 |
1,701 |
1,821 | |
Albania |
1,158 |
1,471 |
1,373 |
1,897 |
1,487 | |
Argentina |
1,477 |
1,129 |
1,665 |
932 |
1,399 | |
Austria |
1,186 |
1,136 |
1,360 |
544 |
952 | |
Turkey |
500 |
609 |
608 |
817 |
820 | |
Brazil |
659 |
278 |
477 |
551 |
600 | |
Australia |
419 |
372 |
168 |
560 |
542 | |
Thailand |
651 |
444 |
366 |
358 |
422 | |
Mexico |
205 |
92 |
104 |
354 |
200 | |
Other |
5,508 |
6,053 |
7,237 |
7,311 |
7,160 | |
TOTAL |
30,392 |
32,535 |
37,909 |
38,331 |
42,835 | |
Source: EUROSTAT |
Hibiscus is available from Thailand, Sudan, China, Mexico, and various other smaller producing nations including Egypt, Senegal, Tanzania, Mali, and Jamaica. China is the dominant supplier to the US according to importers surveyed. Thailand, Mexico and Egypt supply smaller amounts of hibiscus. The preference is for Sudanese product, but the US trade embargo on the Sudan has forced importers to source Sudanese product via Germany and at a considerable mark-up.
Sudan dominates the German import market. German herbal tea manufacturers consider Sudanese hibiscus to have the perfect color blend and taste for herbal tea bases, but also source hibiscus from China and Thailand and much smaller quantities from Egypt and Mexico.
Hibiscus has very different qualities depending on where it is grown. The most desirable product is from Thailand and Sudan, but hibiscus from these two countries is also very different. The market is very volatile from one crop year to the next, based on the thinking patterns of farmers around the world. One crop year may yield high prices and encourage many farmers to plant hibiscus the following year. Supply then outpaces demand and prices fall. When the prices fall, farmers may switch to other crops, causing a supply shortage and thereby increasing prices again.
As the harvest time for hibiscus is late-December/early-January, most product is purchased in advance by mid-September. Buyers may request either FOB or CIF quotes from suppliers. Most importers interviewed stated a preference for CIF quotes to specific ports of their choosing. The table below gives an indication of CIF price ranges per metric ton over the past year for dried hibiscus, as well as variations in the liquid product from country to country.
Table 5: Price Ranges for Dried Hibiscus (CIF, US$ per Metric Ton), 3/97-4/98 | ||||
Supplier |
Liquid Color |
Liquid Taste |
US |
Germany |
China |
Dark purple |
Tart |
$800-$1,000 |
$900-$1,000 |
Sudan |
Orange-red |
Acidic |
$1,500-$1,700 |
$1,200-$1,300 |
Thailand |
Purplish-red |
Sweet |
$1,000-$1,200 |
$1,000-$1,100 |
Mexico |
Orange-red |
Salty |
$600-$700 |
No quote |
Egypt (organic) |
Burgundy red |
Acidic |
$1,200-$1,500 |
No quote |
Source: Interviews with importers |
There is a large mark-up for hibiscus depending on the quantity purchased: $4.90 per lb., $4.66 per lb. (20 lbs.), and $4.05 per lb. (50 lbs.) was what was paid to an importer by one tea manufacturer.
Quality Standards / Packaging Specifications
Dried hibiscus sabdariffa is generally regarded as safe by food inspection authorities in both the United States and Germany. The real examination is done by the importers themselves who have a set of quality standards which they apply to each shipment. These standards cover the color, taste, impurity count, moisture content, etc. Although no official code of practice is written down to analyze the raw material, importers revealed most of their guidelines and specifications verbally during interviews. A summary of these guidelines is given below:
Table 6: Common Guidelines and Specifications for Dried Hibiscus sabdariffa | |
Guidelines | Specifications |
Description | Hibiscus sabdariffa |
Packaging | Item must be packed in 50 lb. poly (or less) lined boxes or multi-walled sacks (adequately protecting product for shipment) with clear markings indicating the item contained. Shipment must be accompanied by packing list clearly indicating the consignment, weight and country of origin. |
Raw ingredient sample: | |
(a)Visual | Purple-red color. |
(b)Aroma | Floral, berry-like aroma. Free from objectionable off odors. |
(c)Texture | Lump free, free flowing particles |
Prepared sample: | |
(a)Visual | Clear, deep red solution with some background purple hues. Blue hues are undesirable. |
(b)Aroma | Slight berry aroma. |
(c)Flabor | A well balanced, tart and astringent flavor. Some cranberry notes as well as a slight drying effect. Not excessively tart, acidic or bitter. Should be free of off-flavors and other undesirable spice/botanical notes. |
Testing Parameters: | |
Test Units: | Specifications |
(a) Free Flow Density | G/CC Minimum 0.45, Maximum 0.60 |
(b) Moisture | 12% |
(c) Total Ash | 10% |
(d) Acid Insoluble Ash | 1.5% |
(e) Sieve Analysis 5 Min Rotate | Thru US#20 95.0% Thru US#60 5.0% |
(f) Insect Fragments each | 400 |
(g) Whole Insects (field/storage) each | 25/5 |
(h) Salmonella | negative |
(i) Coliform | 2 of 5 over 10 CFU, 0 of 5 over 100 CFU |
(j) E. coli (MPN) | 2 of 5 over 3 CFU, 0 of 5 over 20 CFU |
(k) E. coli (Film) | 0 of 5 over 10 CFU |
(l) S. Aureus | 1 of 5 over 100 CFU, 0 of 5 over 1000 CFU |
(m) Standard Plate Count | 0 of 5 over 1,000,000 CFU |
(n) Yeast/Mold | 0 of 5 over 10,000 CFU |
Source: Interviews with importers |
A mission was undertaken by the Herb Research Foundation (HRF) in 1997 to introduce hibiscus to Malian growers. A great deal of interest was generated by the product as it has the unique ability to be harvested all year round in the dry Malian climate. While a new hand tool was introduced that greatly increased the efficiency of the Malian harvesting and handling of hibiscus (see production and harvesting manual in Annex 1), there was also an attempt to introduce Chinese hibiscus seeds. According to the HRF, approximately 11 tons of hibiscus were grown from this seed and export contracts were negotiated. Unfortunately most of these contracts were not honored by the Malians and the hibiscus ended up being sold on the local market.
As it turns out from interviews with importers in the US and Germany, they prefer the Sudanese "wild grown" variety of hibiscus as opposed to the cultivated Chinese or Thai varieties. It is also the preferred variety to ensure a perennial harvest as it is hardy and capable of growing in the sandy, dry climate in the sub-Saharan region. The Sudanese variety is known as "El-Rahad".
Importers also complained about Chinese hibiscus gaining a bad reputation for poor quality. Chinese hibiscus produces a liquid that is dark purple in color and has a tart taste. The Sudanese hibiscus produces an orange-red colored liquid with a slightly less tart but more acidic taste that importers say is preferred for the herbal tea base. The only other major supplier to the US is Thailand whose liquid color lies between the product from China and Sudan and is sweet, but exporters there have suffered recently due to the economic crisis in the country. As the US has an embargo on Sudanese products, Egypt has attempted to fill in the past few years. Mali could easily fill this niche now occupied by Egypt as long as they can procure Sudanese seeds, honor their export contracts, and organize proper delivery in accordance with supplier specifications noted above. The importers listed below expressed an interest in receiving samples from Mali.
Importers Interested in Receiving Samples
FMALI Herbs Co. and Gooder's Teas
Santa Cruz, CA 95060-5899
Tel:
(831) 423-4463
Fax: (831) 423-7913 x 213
Contact: Mr. Chang
Email: info@fmali.com
Operations Manager
Sanbar Trading
1705 14th Street
Boulder, CO 80302-6321
Tel: (303) 499-7480
Fax: (303) 727-4026
Contact: Ms. Kirsten Augustad
Email: sna.kaugustad@ibm.net
Chia I Foods Co. Ltd.
1711 Floradale Avenue
South El Monte, CA
91733
Tel:(626) 401-3095
Fax: (626) 401-9519
Contact: Mr. Steve
Huang
Email: mailto:annhuange@chia-i.com
R. C. Bigelow Inc.
Fairfield, CT 06432-5512
Tel: (203) 334-1212
or 1-800-243-5587
Fax: (203) 382-5509
Contact: Ms. Denise Ferris
Email: dferris@bigelowtea.com
San Francisco Herb and Natural Food Company
Fremont, CA 94538-7319
Tel: (510) 770-1215
Fax: (510) 770-9021
Contact: Mr. Eli Meltzer
Stash Tea Inc.
9040 SW Burnham Street
Tigard, OR 97223
Tel:
(503) 684-4482 or 1-800-547-1514
Fax: (503) 684-4424
Contact: Ms.
Joy Edlund
Email: stash@stashtea.com
WWW: http://www.stashtea.com/
Starwest Botanicals Inc.
11253 Trade Center Drive
Rancho Cordova,
CA 95742
Tel: (916) 638-8100 or 1-800-273-4372
Fax: (916) 638-8293
Contact: Ms. Bonnie Sadkowski
Email: bonnie-s@starwest-botanicals.com
Whole Herb Company
P.O. Box 1203
Sonoma, CA 95476
Tel:(707)
935-1077
Fax: (707) 935-3447
Contact: Ms. Rena Jaracek
Email: rena@wholeherbcompany.com
GERMANY
Head, Purchasing Department
Martin Bauer GmbH
Dutendorferstr. 5-7
D-91487 Vestenbergsgreuth
Tel: +49-9163-88230
Fax:
+49-9163-88219
Contact: Mr. Martin Weder
Email: monica.unger@martin-bauer.de
Purchasing Manager
J. G. Schüter & Co.
Bornstr. 1617
28195 Bremen
Tel: +49-421-3042330
Fax: +49-421-3042210
Contact: Mr. Michael Gable
Email: gae@jgs.de
General Information ~ Issues ~ Trends ~ Associations
1. Jamaican Tea Hibiscus
http://www.io.com/~wilsone/teatime.htm
Features instructions for drying and tea preparations. Also features pictures
of Jamaican Tea Hibiscus (Hibiscus sabdariffa), and an enlarged image of the
calyxes, which are dried and used to make tea.
2. American Hibiscus Society -- General Information & Helpful Tips
http://web.wt.net/~strhibs/tips.htm
General information and useful tips about plant care and insect/pest control
with descriptions of various pests and suggestions on how to deal with them.
3. The Australian New Crops Home Page
http://www.uq.oz.au/~gagkrego/index.htm
Designed to improve the communications network among new crop
workers in Australia. Includes information on marketing new crops, product
selection, production, etc.
Highlights: Australian New Crops Newsletter: http://www.uq.edu.au/~gagkrego/newslett/1-newslt.htm New Crop profiles, current research/projects
4. The Tropical Hibiscus -- Queen of the Tropics
http://www.trop-hibiscus.com/
The American Hibiscus Society's site features information about varieties,
pest/disease control, propagation, and other useful information. The site also
includes information on the American Hibiscus Society chapters, shows,
publications, and links to related sites. Each page includes color images of
Hibiscus flowers.
5. Hibiscus Species, Varieties, Cultivars and Trade
http://home.att.net/~sha-IV/index.htm
Extensive list of Hibiscus species, with common names, descriptions and
information about cultivation, climate requirements, etc. Includes information
about different varieties, based on their usefulness for various purposes - root
stock, hybrids, landscaping, etc. - and links to related sites
(non-commercial/informative).
Market Information ~ Trade ~ Producers ~ Suppliers
6. African Hibiscus Harvest Success Story [Article]
http://www.herbs.org/current/hibworld.html
News article in the Herb Research Foundation's Herb News Online on the
foundations collaborative effort with USAID to develop a test crop of Hibiscus
sabdariffa in Mali.
7. Hibiscus Paradise
http://www.big.net.au/~paradise/export.htm
Provides some useful information on import/export considerations/costs for
Australian Hibiscus plants and cuttings, including quarantine costs, etc.
Also has links at: http://www.big.net.au/~paradise/links.html.
8. Hibiscus World -- Specialist Growers
http://www.caboolture.starway.net.au/~hibiscus/
Contact: 61 Cockatoo Court Caboolture 4510 Queensland Australia Telephone +61
07 54 951 256 Fax +61 07 5495 7296 Mobile Phone 0412 626 302
9. Agricom Corporation
http://www.agricom.net/
Agricom sources, sells, manufactures and packages commodities and food
products worldwide. Products: Hibiscus listed under Spices, Herbs & Dried
Leaves/Flowers/Seeds
E-mail Intl Trade Dept.: agricom@agricom.net
10. Ganmor Gardens (Australia)
Contact: Tel: 07 4121 2059; E-Mail: hibiscus@satcom.net.au
11. Alstonville Tree Farm
http://www.treefarm.com.au/
(Suppliers) Online Catalogue w/ detailed cultivation notes & images-
assembled by/for landscapers, horticulturists, wholesale and retail nurseries
and gardeners.
Contact: Teven Road, Alstonville, NSW, 2477 Australia Ph/Fax: (02) 6628 1032 --
Email: atf@treefarm.com.au Inquiry Form http://www.treefarm.com.au/atf_inquiry.htm
Web Address: http://www.treefarm.com.au/
Production ~ Technical Information
12. Useful Plants in the Malvaceae Family
http://www.uq.edu.au/~gagkrego/newslett/ncnl8111.htm
The Australian New Crops Newsletter. Issue No.8, July 1997features
information about plants in the Malvaceae family, including Hibiscus sabdariffa,
and the potential for production in Australia.
13. Center for New Crops & Plant Products -- Purdue University
http://www.hort.purdue.edu/newcrop/Crops/Roselle.html
This page on the New Crop Resource Online Program site includes brief,
general information on roselle (Hibiscus sabdariffa) -- characteristics, uses,
etc.
Contact: West Lafayette, IN 47907-1165 Tel: 765-494-6968, Fax: 765-494-0391
14. Center for New Crops & Plant Products - Purdue University
http://www.hort.purdue.edu/newcrop/duke_energy/Hibiscus_sabdariffa.html
New Crop Resource Online Program -- more detailed information on Hibiscus
sabdariffa, including descriptions, uses, cultivation, harvesting, yield,
germplasm, etc.
15. University of Florida -- Coop. Extension Service -- Institute of Food
& Agricultural Science
http://edis.ifas.ufl.edu/scripts/htmlgen.exe?body&DOCUMENT_MV126
Brief descriptive information on roselle.
16. Department of Agriculture Malaysia -- Industrial Crops Technology
http://agrolink.moa.my/doa/english/croptech/rsletek.html
This site features general information on Hibiscus sabdariffa (roselle), including
botanical descriptions, crop requirements, harvesting, pest management, and
cultural practices.
Roselle Production Manual (Hibiscus sabdariffa)
By
Robert S. McCaleb
Herb Research Foundation
1007 Pearl St.,
Suite 200
Boulder, CO 80302
BOTANICAL DESCRIPTION
Hibiscus sabdariffa is a member of the Malvaceae family. It is an annual herb that grows to 6 feet or more, stems are glabrous; lower leaves are ovate with the upper leaves being 3-5 palmately lobed. The flowers are axillary or in terminal racemes, the petals are white with a reddish center at the base of the staminal column, the calyx enlargens at maturity and the fruit is fleshy and bright red. It is known as roselle (English), l'oiselle (French), jamaica (Spanish), karkade (Arabic), bissap (Wolof) and dâ (Bambara) among other names.
The calyces are used to make cold and hot beverages in many of the world's tropical and subtropical countries. In China the seeds are used for their oil and the plant is used for medicinal properties. The leaves and powdered seeds are eaten in West Africa.
HIBISCUS PRODUCTION
Environment
Hibiscus is quite hardy and grows well in most soils that are well drained. It tolerates poor soil, and is often grown as a supplemental rather than a primary crop. It requires 4-8 months with nighttime temperatures not below 21oC. In addition, it requires 13 hours of sunlight during the first 4-5 months of growth to prevent premature flowering.
Hibiscus requires a monthly rainfall ranging from 5-10" in the first 3-4 months of growth. Dry periods can be withstood and are desirable in the last months of growth. Rain or high humidity during the harvest time and drying can downgrade the quality of the calyces and reduce the yield.
Planting
Hibiscus sabdariffa is very sensitive to changes in the length of day. This photoperiodic quality of blooming, when the days become shorter, require the planting time to be set according to the day length and not according to the rainfall requirements.
Hibiscus is a deep-rooted crop so deep plowing is recommended in preparing the seedbed. To produce a large calyx 1,000-2,000 pounds of manure are added per acre.
Seeds are planted at a rate of 6-8 pounds or less per acre approximately + inch deep. Seeds are best planted at the beginning of the rainy season, 2-3 feet between rows and 18-24 inches within the rows. The reduced planting rate produces a larger calyx.
Planting can be done with a modern grain drill and then later requires thinning by hand, or by seed can be hand-planted. A good alternative tool would be a corn planter small enough to accommodate the hibiscus seeds.
There are over 100 cultivars or seed varieties of Hibiscus sabdariffa. The major commercial varieties are those grown in China, Thailand, Mexico and Africa, principally Sudan, Senegal and Mali.
Natural Enemies
Major diseases of hibiscus are mostly stem and root rot. Prevention techniques can include monitoring water in an irrigated field as well as avoiding the planting of crops that are also prone to these diseases. Damage done to hibiscus by insects is minor but it does exist. In the order Coleoptera is the stem borer and flea beetles, Podagrica spp. In the order Lepoptera, the abutilon moth, the cotton bollworm, and the cutworm. The order Hemoptera is a minor problem, the mealy bugs and the leafhopper, and finally in the order Hemiptera the cotton strainer.
Plant enemies usually do not compete in a cultivated field. Weeding can increase yield and calyx size, but may also reduce profit for the farmer. Because of differences in available land and labor prices, Chinese hibiscus fields are generally weeded and even hand watered if necessary, for maximum yield, while those in Thailand are given minimal attention. Quality is comparable.
Growth
Flowering of the hibiscus is induced as the days become shorter and light intensity reduces. Flowering begins in September or later depending on the country in question, and continues through October or later when the entire field is in bloom. Flowers begin to drop at the end of October or later. The seed pods begin ripening towards the bottom and proceed to the top. In Sudan, growers will sometimes allow the seed to completely ripen and the leaves drop prior to harvest.
Harvest
The harvest is timed according to the ripeness of the seed. The wet red fleshy calyces are harvested after the flower has dropped but before the seed pod has dried and opened. The more time the capsule remains on the plant after the seeds begin to ripen, the more susceptible the calyx is to sores, sun cracking, and general deterioration in quality. All harvesting is done by hand. Special care must be taken during harvesting operation to avoid contamination by extraneous material. At no time should the calyx come in contact with the ground or other dirt surfaces. Clean bags or containers should be used to transport from the field to the drying location.
In addition to avoiding contamination, the time between harvest and drying should always be kept at a minimum. Different harvesting methods are in use today. In Mexico the entire plant is cut down and taken to a nearby location to be stripped of the calyces. In China only ripe calyces are harvested with clippers leaving the stalks and immature calyces to ripen in the field. The field is harvested approximately every ten days until the end of the growing season. The calyx is separated from the seed pod by hand, or by pushing a sharp edged metal tool through the fleshy tissue of the calyx separating it from the seed pod.
Drying
Drying can be accomplished by different methods. Drying with adequate ventilation, using woven nylon mats for example, prevents sun baking, which can reduce quality. A clean sheet of plastic placed on the ground can also be used with the hibiscus spread thinly on top. This method is still prone to insect infestation and mold. Spreading the calyces on screens or frames would improve ventilation further and reduce drying time. Such frames could also be stacked or hung in a well ventilated building. Drying the calyces in forced air dryers would be costly and is rarely done. If heated drying methods are used, care must be taken so that the temperature does not exceed 43oC.
Yield
Total yield is approximately 500 pounds for each acre under cultivation, or about one metric ton per hectare. The drying ratio is 10:1.1. That is, for every 100 pounds of fresh calyx, 11 pounds of dry calyx is produced.